Comprehensive Metal Furniture Manufacturing Services

Custom Metal Frame Fabrication

We specialize in creating bespoke metal frames that meet your exact specifications with superior durability.

Precision Welding and Assembly

Our welding experts ensure strong, seamless joints that enhance the longevity and aesthetic of each piece.

Surface Finishing and Coating

Offering a variety of finishing techniques to protect and beautify your metal furniture for lasting appeal.

Discover Our Core Fabrication Services

We offer a comprehensive suite of metalworking services under one roof, ensuring strict quality control and streamlined production timelines:

Laser Tube Cutting

Laser tube cutting provides ultra-precise, high-speed cutting for various metal tube profiles. This technology ensures clean, burr-free edges and can easily process complex holes and patterns in a single step, eliminating the need for secondary machining.
Equipment & Specifications:

  • Machinery: High-performance 3kW Laser Tube Cutting Machine.
  • Processing Range (Tube Diameter): 12mm to 120mm.
  • Max Cutting Thickness: Up to 6mm.

Capabilities & Applications:
Perfect for producing highly accurate components for metal furniture, sturdy bed frames, and customized structural frameworks with maximum efficiency.
Capable of processing round, square, and custom tube profiles with exact precision.

Circular Saw

Circular saw cutting is a fast, reliable, and cost-effective method for sizing metal tubes and profiles to exact lengths. It produces clean, accurate cuts with minimal burrs, ensuring that the material is perfectly prepared for subsequent fabrication steps like bending or welding.

  • Efficiency: Highly efficient for the rapid, high-volume cutting of carbon steel, stainless steel, and aluminum tubing.
  • Versatile Cutting: Capable of performing exact straight cuts as well as precise angled (miter) cuts.
  • Key Applications: Essential for the initial sizing and preparation of metal furniture components, ensuring accurate dimensions for the assembly of bed frames and structural supports.

Band Saw Cutting

Band saw cutting is a robust and highly versatile machining method that uses a continuous toothed metal band to slice through materials. It provides steady, accurate cuts and is especially effective for handling thick metals and heavy-duty profiles.

  • Heavy-Duty Capacity: Ideal for processing thick-walled tubing, solid metal bars, and large structural profiles.
  • Bundle Cutting: Capable of cutting multiple pieces simultaneously in a single pass, greatly increasing efficiency for high-volume material preparation.
  • Key Applications: Primarily used for sizing heavy structural steel, such as I-beams, H-beams, and C-channels, making it essential for robust frameworks and industrial construction components.

Stamping

Metal stamping is a high-speed, precision manufacturing process that uses specialized dies and mechanical presses to cut, bend, or shape sheet metal into exact specifications. It is highly efficient for transforming flat metal into functional parts.

  • High-Volume Efficiency: Extremely fast and cost-effective for mass-producing identical metal components.
  • Precision & Consistency: Delivers tight tolerances and uniform quality across large-scale production runs.
  • Key Applications: Essential for producing structural brackets, joint connectors, mounting plates, and custom hardware fittings used in the secure assembly of metal furniture and sturdy bed frames.

Tube Bending & Rolling

Tube bending is a precision forming process that shapes straight tubing into specific angles and curves while maintaining maximum structural strength and a seamless finish.
To meet various design and production needs, our facility utilizes specialized machinery:

  • Single-Head Benders: Ideal for intricate, multi-angle bends on a single tube with high precision.
  • Double-Head Benders: Bends both ends simultaneously, maximizing production speed for symmetrical parts like U-shapes or frames.
  • Tube Rolling Machines: Designed to gradually roll tubes into large, smooth arcs or complete circular rings without kinking.

Tube Diameter Range: 15mm to 50mm (Outer Diameter).

Pipe Reducing

Pipe reducing is a precise metal forming process used to shrink the outer diameter of a tube’s end. This technique allows for seamless, telescoping connections and clean, tapered designs without compromising the material’s structural strength.

  • Seamless Connections: Creates exact male-to-female joints, allowing one tube to slide perfectly into another for secure and straightforward assembly.
  • Clean Transitions: Provides a smooth, streamlined transition between different tube sizes, eliminating the need for bulky external fittings or connectors.
  • Key Applications: Essential for manufacturing modular metal furniture, specifically for interlocking bed frame components, connectable structural supports, and tapered furniture legs.

Tube Diameter Range: 25mm/32mm/50mm (Outer Diameter).

Sheet Metal Cutting

Sheet metal cutting is a fundamental fabrication process used to size and shape flat metal sheets into specific dimensions. It provides the essential starting point for transforming raw metal plates into precise, functional components.
Thickness Range: 0.8mm up to 6mm.

  • High Precision: Delivers accurate cuts with clean edges and minimal distortion, ensuring components fit together perfectly during assembly.
  • Material Versatility: Efficiently processes a wide variety of materials, including carbon steel, stainless steel, and aluminum, across multiple thicknesses.
  • Key Applications: Essential for fabricating support panels, heavy-duty gussets, custom brackets, and base plates used in the structural assembly of metal furniture, iron beds, and industrial frameworks.

Sheet Metal Bending

Sheet metal bending is a precise forming process that applies mechanical force to shape flat metal sheets into specific angles, V-shapes, or U-shapes. This process effectively transforms two-dimensional materials into rigid, three-dimensional components without compromising their structural integrity.

  • Angular Precision: Capable of forming exact angles and complex profiles with high repeatability, ensuring perfect alignment during final assembly.
  • Enhanced Strength: Bending flat metal significantly increases its structural rigidity and load-bearing capacity.
  • Key Applications: Essential for creating heavy-duty brackets, angular corner supports, framing profiles, and custom joints used in the robust construction of metal furniture, bed frames, and industrial enclosures.

Drilling

Drilling is a fundamental and reliable machining process that uses rotating drill bits to create precise circular holes in metal components. It is a highly flexible and cost-effective solution tailored for specific, smaller-scale project needs.

  • Applications: Ideal for secondary hole-making in metal furniture parts, hardware fittings, and customized structural frameworks.
  • Production Volume: Specifically suited for low-volume processing, custom prototypes, and small-batch orders where automated laser cutting may not be necessary.
  • Process: Utilizes a variety of drill bits to bore clean, accurate holes in metal tubes, plates, and profiles.

Welding

Welding is a critical fabrication process that securely joins metal components, ensuring maximum structural integrity, stability, and durability for the final product.
Our Welding Processes:

  • CO2 Welding (MIG): A highly efficient, gas-shielded welding method. It delivers fast, clean, and strong continuous welds, making it ideal for high-volume manufacturing and smooth finishes.
  • Stick / Arc Welding: A robust and versatile welding method using consumable electrode rods. It provides deep penetration and is highly reliable for heavy-duty structural joints and customized assemblies.

Capabilities & Applications:
Essential for assembling strong structural frameworks, durable metal furniture, and heavy-duty bed frames.

Laser Weld

Laser welding is an advanced, high-precision joining process that uses a concentrated laser beam to create strong, seamless welds. It minimizes heat distortion and provides an exceptionally clean, smooth finish that often eliminates the need for post-weld grinding.
Equipment & Specifications:

  • Machinery: 1.5kW Laser Welding Machine.
  • Max Welding Thickness: Up to 4mm.
  • Materials Processed: Carbon Steel and Stainless Steel.

Capabilities & Applications:
Perfect for the precise assembly of high-quality metal furniture, seamless bed frames, and aesthetically critical structural components.
Delivers high-speed, deep-penetration welds with a minimal heat-affected zone, preserving the strength and shape of the metal.

Robot Weld

OTC Robotic CO₂ Welding delivers unmatched speed, consistency, and cost-efficiency for standardized, high-volume production. By pairing OTC’s industry-leading arc control with dedicated automation, manufacturers can maximize throughput while eliminating quality variation.
Key Advantages:

  • Deep Penetration: Concentrated arc heat delivers strong welds on medium-to-thick steel plates.
  • High Efficiency & Accuracy: Delivers consistent, high-speed welds with repeatable accuracy.
  • Machinery Brand: OTC
  • Welding Type: GMAW (Gas Metal Arc Welding).
  • Shield Gas: Co2 gas (includes a pre-heater to prevent gas freezing).

Grinding

Grinding is a critical surface finishing process that uses abrasive tools to remove excess material, smooth rough edges, and perfectly level weld seams. It ensures that fabricated metal parts are not only safe to handle but also visually flawless.

  • Weld Blending: Flattens and smooths heavy weld joints, creating a seamless and aesthetically pleasing appearance.
  • Surface Preparation: Effectively removes burrs, sharp edges, and imperfections, providing an ideal, smooth surface that ensures maximum adhesion for final finishes like powder coating.
  • Key Applications: Essential for finishing the structural joints of metal furniture, smoothing the corners of iron bed frames, and ensuring all metal components are safe for consumers and perfectly prepared for painting.

Powder Coating

Powder coating is a highly durable and environmentally friendly dry finishing process. It provides a tough, protective, and decorative layer to metal components, significantly outperforming traditional liquid paint in longevity and wear resistance.

  • Maximum Durability: Creates a hard surface that is highly resistant to chipping, scratching, fading, and corrosion, ensuring a long-lasting finish.
  • Aesthetic Flexibility: Available in a wide variety of colors, gloss levels, and textures (such as matte or sand texture) to meet specific design requirements.
  • Key Applications: The ultimate final step for manufacturing metal furniture, ensuring iron beds and structural components maintain a flawless, high-quality appearance while withstanding daily wear and tear.